Manufacturing Module

Production Control from Raw Material to Finished Goods.

Manufacturing operations demand precision at every stage — from sourcing components to tracking production yield. Invonik's manufacturing module brings the structure your floor needs and the visibility your leadership demands.

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Generic systems can't model a production process.

A standard inventory system treats all items the same. But in manufacturing, a finished good is the result of a production process — with raw materials, sub-assemblies, labor, and waste. Generic systems can't model this.

The result is teams working around the software — spreadsheets for BOMs, whiteboards for production stages, and month-end reconciliations to figure out what things actually cost.

Where generic systems break down

Can't model Bills of Materials with nested components
No production order or work order management
Can't track actual vs. planned material consumption
No shop floor stage tracking or quality gates

Built for Every Stage of Production.

Bill of Materials Management

Define exactly what goes into every finished product. Multi-level BOMs with sub-assemblies, raw materials, and labor steps. When a production order is released, Invonik checks component availability and reserves stock automatically.

  • Multi-level BOM structure
  • Component availability check on order release
  • BOM versioning with change history

Production Planning & Work Orders

Turn demand signals into structured production schedules. Create and manage work orders, assign production batches to specific lines, and track progress through defined manufacturing stages.

  • Work order creation from sales demand or manual trigger
  • Production stage tracking with completion sign-off
  • Rescheduling and capacity adjustments

Shop Floor Tracking

Track what's happening on the floor in real time. Record material consumption at each stage, flag quality holds, and capture the actual labor and machine time against each job.

  • Stage-by-stage production recording
  • Material consumption vs. BOM comparison
  • Quality control gates with hold/pass workflow

Yield & Waste Analysis

Understand your true cost of production. Invonik tracks actual yield against planned yield, captures waste by reason code, and feeds the data directly into your product costing.

  • Actual vs. planned yield variance reporting
  • Waste capture by production stage and reason
  • Real-time cost of production updates

From Order to Output — Every Step Tracked.

1

Sales Demand / Manual Order

Sales order or production plan triggers a work order request

2

BOM Explosion & Component Check

System explodes the BOM and checks raw material availability. Alerts raised for shortages

3

Production Scheduling

Work order assigned to a production line with target start and completion

4

Shop Floor Execution

Floor team records progress, material consumption, and quality checks at each stage

5

Yield Capture & Costing

Actual output logged, waste recorded, and production cost calculated against the job

What Changes When Manufacturing Has Real Data.

  • 1

    Eliminate production stoppages from missing components — availability is checked before the job starts

  • 2

    Reduce material waste by comparing actual consumption against BOM targets at every stage

  • 3

    Know your true cost of production in real time, not at month-end

Live Dashboard

Production Metrics

BOM Accuracy75%
Yield vs. Planned58%
Waste Captured66%

Every metric is configured to match your production KPIs — not a generic template.

Ready to Bring Structure to Your Production Floor?

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